Video
Seamless medium carbon steel boiler and superheater tubes
Product Manufacturing Process
Tube blank
Inspection (spectral detection, surface inspection, and dimensional inspection)
Sawing
Perforation
Thermal inspection
Pickling
Grinding inspection
Lubrication
Cold drawing
Lubrication
Cold-drawing (the addition of cycled processes such as heat treatment, pickling and cold drawing should be subject to the specific specifications)
Normalization
Performance test (mechanical property, hardness, flattening, flaring, and flanging)
Straightening
Tube cutting
Non-destructive testing (eddy current or ultrasonic)
Hydrostatic test
Product inspection
Packaging
Warehousing
Product Manufacturing Equipment
Shearing machine, sawing machine, walking beam furnace, perforator, high-precision cold-drawing machine, heat-treated furnace, and straightening machine
Product Testing Equipment
Product Applications
Seamless Tubing Manufacturing
Knowing that distinction can also help in determining which tubing is best for a given application, welded or seamless. The method of manufacturing welded and seamless tubing is evident in their names alone. Seamless tubes are as defined – they do not have a welded seam. The tubing is manufactured through an extrusion process where the tube is drawn from a solid stainless steel billet and extruded into a hollow form. The billets are first heated and then formed into oblong circular molds that are hollowed in a piercing mill. While hot, the molds are drawn through a mandrel rod and elongated. The mandrel milling process increases the molds length by twenty times to form a seamless tube shape. Tubing is further shaped through pilgering, a cold rolling process, or cold drawing.
Package of carbon steel seamless pipe
Plastic caps plugged at the two sides of pipe ends
Should be avoided by the steel strapping and transport damage
Bundled sians should be uniform and consistent
The same bundle(batch) of steel pipe should be came from the same furnace
The steel pipe has the same furnace number,the same steel gradethe same specification