High Quality A53 Gr A - Seamless medium carbon steel boiler and superheater tubes – Xuansheng Detail:
Seamless medium carbon steel boiler and superheater tubes
Product material | A1/C |
Product specification | |
Product applied standard | ASTM A210 |
Delivery status | |
Finished products package | Steel belt hexagonal package/plastic film/woven bag/sling package |
Product Manufacturing Process
Tube blank
Inspection (spectral detection, surface inspection, and dimensional inspection)
Sawing
Perforation
Thermal inspection
Pickling
Grinding inspection
Lubrication
Cold drawing
Lubrication
Cold-drawing (the addition of cycled processes such as heat treatment, pickling and cold drawing should be subject to the specific specifications)
Normalization
Performance test (mechanical property, hardness, flattening, flaring, and flanging)
Straightening
Tube cutting
Non-destructive testing (eddy current or ultrasonic)
Hydrostatic test
Product inspection
Packaging
Warehousing
Product Manufacturing Equipment
Shearing machine, sawing machine, walking beam furnace, perforator, high-precision cold-drawing machine, heat-treated furnace, and straightening machine
Product Testing Equipment
Outside micrometer, tube micrometer, dial bore gage, vernier caliper, chemical composition detector, spectral detector, tensile testing machine, Rockwell hardness tester, impact testing machine, eddy current flaw detector, ultrasonic flaw detector, and hydrostatic testing machine
Product Applications
Boiler tubes and boiler flue tubes
Seamless Tubing Manufacturing
Knowing that distinction can also help in determining which tubing is best for a given application, welded or seamless. The method of manufacturing welded and seamless tubing is evident in their names alone. Seamless tubes are as defined – they do not have a welded seam. The tubing is manufactured through an extrusion process where the tube is drawn from a solid stainless steel billet and extruded into a hollow form. The billets are first heated and then formed into oblong circular molds that are hollowed in a piercing mill. While hot, the molds are drawn through a mandrel rod and elongated. The mandrel milling process increases the molds length by twenty times to form a seamless tube shape. Tubing is further shaped through pilgering, a cold rolling process, or cold drawing.
Product detail pictures:
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